UWB Forklift Collision Avoidance System

UWB proximity warning for forklifts and pedestrians, supporting forklift pedestrian safety in warehouses, factories, loading areas, and mixed-traffic work zones.
APPLICATION OVERVIEW
CORE FEATURES
KEY ADVANTAGES
COMPATIBLE HARDWARE
INDUSTRY CASES
APPLICATION OVERVIEW
Eforthink provides a UWB-based forklift collision avoidance system for real-time proximity warning between forklifts and pedestrians. The system uses vehicle-mounted ranging base stations and wearable personnel tags to measure distance and trigger alarms when forklifts, workers, or other equipped vehicles enter configured safety zones.
The solution supports forklift collision avoidance through precise ranging, configurable thresholds, and immediate audible and visual warnings. It is designed for forklift pedestrian safety in locations where drivers and workers share aisles, intersections, loading areas, blind corners, production zones, or warehouse traffic routes.
Vehicle-mounted ranging devices can initiate or respond to ranging requests, while personnel tags request proximity measurements with nearby base stations. Tags do not range directly with other tags. Safety distances between supported devices can be configured according to the operating environment.
When the measured distance falls below a preset threshold, the forklift warning system triggers alerts to give drivers and pedestrians more time to react. This creates a practical forklift and pedestrian safety layer without replacing existing warehouse or production workflows, and it gives safety teams a dedicated forklift safety control for mixed-traffic areas.
Where high-precision positioning is also required, Eforthink RTLS can be integrated to provide forklift positioning, personnel location, movement history, geofencing, and video integration. These location functions complement the core forklift collision avoidance system rather than replacing the proximity-warning function.
CORE FEATURES
Integrated UWB Positioning
Integrated UWB Positioning
The system can integrate with Eforthink UWB positioning infrastructure to provide real-time forklift positioning and personnel location. Safety managers can view the location of equipped vehicles and workers and use location data for movement history, geofencing, and video integration.
This optional positioning layer supports forklift tracking and operational visibility while the proximity-warning layer remains focused on forklift safety.
Proximity Warning System
Proximity Warning System
The proximity-warning function is the core of the forklift collision avoidance system. Vehicle-mounted ranging devices and personnel tags continuously evaluate distance according to the configured ranging logic.
When a worker enters a configured safety zone around a forklift, the forklift pedestrian detection system can trigger immediate audible and visual alerts. Early warning supports forklift pedestrian safety in areas where operators have limited visibility or where people and vehicles frequently cross paths.
The system supports:
● Forklift-to-forklift proximity warning
● Forklift-to-personnel proximity warning
● Corner and blind-zone warning scenarios
● Configurable safety-distance thresholds
● Real-time audible and visual alerts
This forklift warning system gives both operators and workers additional reaction time and supports pedestrian and forklift safety in dynamic industrial environments.
Improve Enterprise Efficiency
Improve Enterprise Efficiency
The system combines safety alerts with optional forklift tracking to provide additional visibility into vehicle movement. Location data can help teams review congestion, routes, and vehicle activity without turning the page into a fleet-management solution.
For large warehouses and industrial sites, forklift tracking can support traffic reviews and route planning while the forklift collision avoidance system focuses on real-time risk warning. This combination can support warehouse forklift safety, forklift safety systems, and more orderly vehicle movement.
Enable Advanced Functions
Smart Attendance: Use personnel location records to support working-hour statistics where the positioning function is enabled.
Trajectory Playback: Review historical movement routes for equipped personnel and vehicles.
Video Linking: Connect supported surveillance systems with location information for site monitoring and incident review.
Electronic Fencing: Define access rules for selected zones and trigger alerts when equipped personnel or vehicles enter or leave configured areas.
These functions extend the safety platform with location context while keeping the primary search intent focused on forklift safety systems, forklift collision avoidance, and forklift pedestrian safety.
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SICK Plant ProjectEforthink’s forklift collision avoidance solution has been deployed across 33 SICK partner factories, supporting dozens of forklifts at each site. Vehicle-mounted UWB devices and personnel tags provide real-time proximity warning to improve forklift pedestrian safety in mixed-traffic areas. -
Large Warehouse Forklift Safety CaseA large overseas warehouse deployed 50+ UWB ranging base stations and 200+ personnel tags for real-time forklift-to-personnel and forklift-to-forklift distance monitoring. Configurable audio-visual alerts support warehouse forklift safety in high-traffic logistics environments.








